Lyle D. Goodhue (September 30, 1903 – September 18, 1981) was an internationally known inventor, research chemist and entomologist, with 105 U. S. and 25 foreign patents.[1][2] He invented the "aerosol bomb" (also known as the "bug bomb"), which was credited with saving the lives of many thousands of soldiers during World War II by dispensing malaria mosquito-killing liquid insecticides as a mist from small containers. The Bug Bomb[3] became especially important to the war effort after the Philippines fell in 1942, when it was reported that malaria had played a major part in the defeat of American and British forces.[4] After the war, this invention gave birth to a new international billion-dollar aerosol industry. A broad variety of consumer products ranging from cleaners and paints to hair spray and food have since been packaged in aerosol containers. Goodhue's other patents involved insect, bird and animal repellents; herbicides; nematocides; insecticides and other pesticides.
Goodhue was born on a farm in Malaka Township, Jasper County, Iowa, on September 30, 1903, to Thomas Warwick and Katherine Jane (Engle) Goodhue. Because of his poor eyesight, he was not allowed to enter first grade in Malaka's one-room school house until he was nine years old. After retiring, he acknowledged that he was legally blind,[5]
Goodhue graduated from Newton, Iowa High School in 1924.[6] He went on to earn a B.S. (chemistry) in 1928, an M.S. (plant chemistry) in 1929 and a Ph.D. (plant chemistry)[7] in 1934 from Iowa State University, Ames, Iowa.
He married Helen Elizabeth Hamaker, daughter of Charles Haynes and Jenny Leuna (Davis) Hamaker June 19, 1929, in Des Moines, Iowa. A daughter and a son were born in Ames, Iowa while Goodhue was studying for his Ph.D., another son when he lived in Moorestown, New Jersey, working at the USDA Japanese Beetle Laboratory there,[8] and another daughter in Maryland during World War II after he transferred to the USDA complex at Beltsville, Maryland.
Goodhue died September 18, 1981, in Bartlesville, Oklahoma.
The disposable spray can was largely undeveloped until Lyle Goodhue devised a practical version and filed for a patent in 1941[9] while working for the U.S. Department of Agriculture (USDA).
Goodhue's earliest aerosol propellant idea came to mind when he worked in 1929–1930 as a research chemist on lacquer formulations at the DuPont Chemical laboratories in Parlin, New Jersey.[10][11] That aerosol spray concept was greatly expanded, written in his lab notebook, and witnessed by his boss, Dr. Frank L. Campbell, October 5, 1935, when both worked at the USDA's Agricultural Research Center in Beltsville, Maryland.[12]
As a result of their research, which began January 1941 at USDA, Goodhue, of Berwyn, Maryland,[13] and William N. Sullivan, of Washington, D.C., received a patent in 1943 for an aerosol "dispensing apparatus".[14] This was the first commercially feasible application which allowed a fine spray to escape through a nozzle mounted on a small container. The design, assigned to the U. S. government, was the ancestor of many popular commercial spray products in wide use today. Using liquified gas as a propellant, its one-pound portable cylinder enabled soldiers to defend themselves against tropical malaria-carrying insects by spraying non-toxic insecticides inside tents and troop planes during World War II. From 1942 through 1945, more than 40 million "aerosol bombs" were sent to the troops.
In 1945, Goodhue, often called the "Father of the Aerosol Industry", joined Airosol, Inc.,[15] in Neodesha, Kansas, as director of research. This company, which had been originally established to manufacture aerosol containers of insecticide for the military during World War II, became a leading packager of aerosol spray consumer products after the war.
In 1947, Goodhue joined Phillips Petroleum Company, Bartlesville, Oklahoma, as a senior research chemist and director of agricultural chemicals research. Of the 98 patents which he received at Phillips, he felt that his most important discovery was Avitrol®[16] a treatment which controls and disperses bird infestations through behavioral responses.[17] He retired from Phillips in 1968 as Avitrol technical manager.
Goodhue wrote this account in 1969 of his ground-breaking 1941 aerosol experiment while working for the USDA in Maryland:
There came a time when the director of research of our bureau began to doubt the value of aerosol research. The Friday before Easter of 1941, the team of Goodhue and Sullivan received a summons to appear at a meeting in his office the following Monday to decide whether our project should be continued. This triggered the first modern aerosol. I said to Bill Sullivan, ‘We better drag out that old idea of mine and, if possible, test it before the meeting with the chiefs on Monday.’ We had been contemplating such a test for some time so part of the materials were on hand. However, I had to purchase the Freon 12 on Saturday and make up the first aerosol on Sunday in my chemical laboratory in Beltsville. I made one successful test with this synergized pyrethrum aerosol in the morning on American roaches left from earlier tests. In the afternoon, friends and families of Goodhue, Sullivan and J. H. Fales gathered at the Entomology laboratory to further test this new method on flies and roaches. The results of all these tests were excellent.
We were ready for the Monday meeting. Goodhue and Sullivan took this rather crude fivepound capacity aerosol container with them to the expected meeting in Washington. We first demonstrated it to the research director. He was not impressed and left the room. Next Sullivan’s chief, Lon Hawkins, saw a demonstration and was very happy to see that the method would work.
After a few more demonstrations for the chiefs of the various divisions, the proposed meeting on aerosols did not materialize, so we took the gadget back to Beltsville and concentrated our efforts on its further development.[18]
In a 1967 newspaper interview, Dr. Goodhue had previously revealed a few more dramatic details of his discovery. Wayne Mason, a reporter for the Tulsa World wrote “It was on Easter Sunday in 1941 when the great moment came in Goodhue’s life. He had just sprayed a few dozen American roaches with the new aerosol. In his words, “In less than 10 minutes all were on their backs. No one else was in the building. I yelled at the top of my voice and danced around wildly. As soon as I could regain my composure, I drove home like a mad man and called Bill Sullivan and John Fales, and with great enthusiasm gave them the results of the first test.”[19][20]